Mate ValuGrind™ Tool Grinding System

Mate ValuGrind™Mate’s ValuGrind™ Tool Grinding System regrinds punches and dies to maintain optimum condition for the highest quality punch press fabrication.

ValuGrind accomodates both Thick Turret A-E station, Multi Tool and Trumpf style size 1 and 2 tooling. Customized to your requirements, you select the model based on fixture style and electrical wiring needs.

  • Affordable
  • Compact overall size
    32.28(820.0) Length
    20.47(520.0) Width
    26.57(675.0) Height
  • Superior finish of ground surfaces
  • Simple and safe operation
  • Low maintenance and low operation costs
  • Easy tool set up
  • Easy installation

TOOLING SYSTEM COMPATIBILTY

Thick Turret

ULTRA
TEC®

Ultra XT™

Original
Style

MXC™

AMX™

MTG™

MT™

 

A - 1/2”

B - 1-1/4”

C - 2”

D - 3-1/2”

E - 4-1/2”

A - 1/2”

B - 1-1/4”

C - 2”

D - 3-1/2”

E - 4-1/2”

A - 1/2”

B - 1-1/4”

C - 2”

D - 3-1/2”

E - 4-1/2”

A - 1/2”

B - 1-1/4”

C - 2”

D - 3-1/2”

E - 4-1/2”

A - 1/2”

B - 1-1/4”

C - 2”

D - 3-1/2”

E - 4-1/2”

3 station

8 station

8 station- long

8 mm

16 mm

24 mm

Trumpf Style

NEXT™

QuickLock™

Standard
Style

Multi Tool

 

 

Size 40

Size 76

Size 1

Size 1

Size 0-A

Size 0-B

Size 1

Size 1-X

Size 2

Size 3

3 station

4 station

5 station

6 station

10 station


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BENEFITS OF VALUGRIND™

Mate ValuGrind™ provides:

A superior grinding finish and ground surface flatness with its:

  • Belt drive that ensures optimum wheel RPM
  • Large diamond grinding wheel with inner cooled cup-style design that delivers coolant exactly where needed to prevent burning or discoloration
  • Rigid and robust design

Faster grinding of larger tools because it comes with a:

  • Large motor that can accommodate up to Thick Turret E-station dies
  • Large grinding wheel 6.46(165,0)

No need for any wiring changes before use:

  • Electrical configurations available to fit your local needs in any country so it is ready to plug in and begin grinding*

Quick setup for grinding tools, and the flexibility to grind anything that will fit on its magnetic base.

Minimal maintenance:

  • Manufactured with quality components like Siemens electric motors
  • Uses diamond grinding wheels that do not need to be dressed
  • Coolant screens that greatly reduce the amount of grinding swarf and allow for easier cleaning

Easy to use operation:

  • Portable tabletop design can be used virtually anywhere, even if space is limited
  • Pre-fixtured to grind all of Mate’s Thick Turret or Trumpf style tools
  • Easy to expand tool style grinding capability by simply purchasing other available fixture sets
  • All you need to do is unpack it, add coolant, plug it in and grind

Safe to use operation:

  • Sturdy construction so it will not move or tip when in use
  • Minimally exposed grinding wheel and safety stop button
  • Tinted polycarbonate safety shield
  • Diffuser-lined tub walls to keep coolant splatter to a minimum

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VALUGRIND™ SYSTEM CONFIGURATION

Tool Style

Voltage

Phase

Hertz

Plug Style*

Part Number

Thick Turret

208 V

3

50/60 Hz

20 amp

MATE01946

Trumpf style

208 V

3

50/60 Hz

20 amp

MATE01947

Thick Turret

400 V

3

50/60 Hz

16 amp

MATE01948

Trumpf style

400 V

3

50/60 Hz

16 amp

MATE01949

Each ValuGrind System includes grinding fixture set for tool style selected.

* Any changes necessary to the plug style are the responsibility of the end user and need to be done by a certified electrician.

Thick Turret Fixture Set MT Style Fixture Set Trumpf Style Fixture Set Plugs
Thick Turret & MT Style Fixture Sets Trumpf Style Fixture Set 16 amp Plug
20 amp Plug
illustrations for reference only. Actual fixtures may be slightly different.

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TECHNICAL SPECIFICATIONS

Dimensions:

Length

32.28(820.0)

Width

20.47(520.0)

Height

26.57(675.0)

Weight

330.69 lb/150 kg

Nominal voltage

3/N/PE AC 400/230V

Nominal frequency

50 Hz (60 Hz)

Nominal current

max. 2,2 A

Power output

1050 W

Degree of protection

min. IP 54

Grinding Wheel RPM

3000 / min

Working travel of the spindle

2.20(56.0)

Working travel scale division

0.078(0.02)

Angular displacement of the arm

180°

Grinding wheel:

Identification

12-150-2/6-50

Quality

B-IIIA; B 151; K75

Diameter

6.49(165.0)

Die Diameter

max. 6.29(160.0)

Die Height

max. 1.57(40.0)

Maximum length of punches A and B

8.18(208.0)

Maximum length of punches B, C and D

3.81(97.0)

Punch Shank Diameter

max. 4.76(121.0)

Height Adjustment Graduations

0.078(0.02)

Shear Angle

0°-8°

Recommended coolant:

Type

P3 Multan 41-30

Dilution

1:30

Volume

About 6 litres

Level of sound pressure acting on standing operator (measured in accordance with EN 11204)

75 dB

Weighted effective value of vibration acceleration (in accordance with ISO 5349 at grinding)

2,5 m/s2

Warranty

12 month limited

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    Download Litertaure:
  • ValuGrindô Tool Grinding System Product Bulletin ( pdf - 1.2 mb)
  • ValuGrindô Tool Grinding System - US Configuration ( pdf - 1.2 mb)
  • ValuGrindô Tool Grinding System - 400V Configuration ( pdf - 1.2 mb)

Request more information on the Mate ValuGrind™.

ValuGrind is a trademark of Mate Precision Tooling Inc.